Electromagnetically actuated valve

ABSTRACT

An electromagnetically actuated valve including a solenoid with a coil that generates a magnetic field upon being energized, a tubular member made of a non-magnetic material and disposed on an inner circumferential side of the coil, a movable valve body disposed within the tubular member and movable in an axial direction of the tubular member by an attraction force that is generated upon energizing the coil to thereby open and close a fluid passage, a first member made of a resin material and including a seat portion that is brought into contact with the movable valve body to close the fluid passage, and a first biasing member that biases the movable valve body toward the seat portion.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a Continuation of U.S. application Ser. No.12/649,905, filed Dec. 30, 2009, and claims the benefit of priority fromprior Japanese Patent Application No. 2009-072350, filed Mar. 24, 2009,and the entire contents of each of these applications are incorporatedherein by reference.

BACKGROUND OF THE INVENTION

The present invention relates to an electromagnetically actuated valveadapted to open and close a fluid passage.

Japanese Patent Application Publication No. 2002-539016 (T)(corresponding to PCT International Application Publication No.WO00/53474 (A1)) discloses an electromagnetically actuated valveincluding a seat member that is formed by pressing a thin plate.

SUMMARY OF THE INVENTION

In the above-described conventional art, the presswork for forming theseat member necessitates high cost due to a complicated shape of theseat member.

The present invention has been made in view of the above-describedproblem. It is an object of the present invention to provide anelectromagnetically actuated valve that can be produced at a reducedcost.

The other objects and features of this invention will become understoodfrom the following description with reference to the accompanyingdrawings.

In one aspect of the present invention, there is provided anelectromagnetically actuated valve, comprising:

a solenoid including a coil that generates a magnetic field upon beingenergized;

a tubular member made of a non-magnetic material and disposed on aninner circumferential side of the coil;

a movable valve body disposed within the tubular member and movable inan axial direction of the tubular member by an attraction force that isgenerated upon energizing the coil to thereby open and close a fluidpassage;

a first member that is made of a resin material and includes a seatportion that is brought into contact with the movable valve body toclose the fluid passage; and

a first biasing member that biases the movable valve body toward theseat portion.

In a further aspect of the present invention, there is provided anelectromagnetically actuated valve, comprising:

a solenoid including a coil that generates a magnetic field upon beingenergized;

a tubular member made of a non-magnetic material and disposed on aninner circumferential side of the coil;

a stationary core disposed on one axial open end portion of the tubularmember;

a movable valve body made of a magnetic material and disposed within thetubular member, the movable valve body being movable in an axialdirection of the tubular member by an attraction force that is generatedupon energizing the coil to thereby open and close a fluid passage,

a cup-shaped first member made of a resin material and integrally fixedto the other axial open end portion of the tubular member, the firstmember including a seat portion that is brought into contact with themovable valve body to close the fluid passage, and an outer annularwall; and

a first biasing member that biases the movable valve body toward theseat portion.

In a still further aspect of the present invention, there is provided anelectromagnetically actuated valve, comprising:

a solenoid including a coil that generates a magnetic field upon beingenergized;

a thin-walled tubular member made of a non-magnetic material anddisposed on an inner circumferential side of the coil;

a stationary core disposed on one axial open end portion of the tubularmember;

a movable valve body made of a magnetic material and movable within thetubular member in an axial direction of the tubular member by anattraction force that is generated upon energizing the coil to therebyopen and close a fluid passage;

a cup-shaped first member made of a resin material which has a wallthickness larger than the tubular member, the first member including aseat portion that is brought into contact with the movable valve body toclose the fluid passage, and an outer annular wall in which the otheraxial open end portion of the tubular member is integrally molded, and

a first coil spring that is disposed between the stationary core and themovable valve body in a compressed state and biases the movable valvebody toward the seat portion.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a hydraulic circuit diagram of a brake system to which anelectromagnetically actuated valve according to the present invention isapplicable.

FIG. 2 is a cross section of the electromagnetically actuated valveaccording to a first embodiment, taken along an axis of theelectromagnetically actuated valve.

FIG. 3 is a perspective view of a first member (i.e., a cup-shapedmember) and a valve case of the electromagnetically actuated valveaccording to the first embodiment.

FIG. 4 is a perspective view of the first member and the valve case ofthe electromagnetically actuated valve according to the firstembodiment, viewed from an angle different from that in FIG. 3.

FIG. 5 is a perspective view of the first member and the valve case ofthe electromagnetically actuated valve according to the firstembodiment, viewed from an angle different from those in FIG. 3 and FIG.4.

FIG. 6 is a cross section of the electromagnetically actuated valveaccording to a second embodiment of the present invention, taken alongan axis of the electromagnetically actuated valve.

FIG. 7 is a cross section of the electromagnetically actuated valveaccording to a third embodiment of the present invention, taken along anaxis of the electromagnetically actuated valve.

DETAILED DESCRIPTION OF THE INVENTION

Referring to FIG. 1 to FIG. 5, an electromagnetically actuated valveaccording to a first embodiment of the present invention now isexplained. In this embodiment, the electromagnetically actuated valve isused as a normally closed type on-off valve in a brake system for avehicle. First, a hydraulic circuit construction of the brake system isexplained.

[Construction of Hydraulic circuit of Brake System]

FIG. 1 is a hydraulic circuit diagram of brake system 20 to which anelectromagnetically actuated valve according to the present invention isapplicable. As shown in FIG. 1, brake system 20 has a pipingconstruction, i.e., so-called X piping including two systems constitutedof P system and S system. Wheel cylinder W/C(FL) for a left front wheeland wheel cylinder W/C(RR) for a right rear wheel are connected to Psystem. Wheel cylinder W/C(FR) for a right front wheel and wheelcylinder W/C(FL) for a left rear wheel are connected to S system. PumpPP and pump PS are provided in P system and S system, respectively, anddriven by single motor M.

Master cylinder M/C is connected with suction sides of pumps PP, PSthrough fluid passages 10P, 10S, respectively. Inflow gate valves 1P, 15which are normally closed type on-off valves are disposed on fluidpassages 10P, 10S, respectively. Check valve 5P is disposed betweeninflow gate valve 1P and pump PP on fluid passage 10P. Check valve 5Pallows a flow of brake fluid in a direction from inflow gate valve 1Ptoward pump PP and inhibits a flow of brake fluid in a reverse directionfrom pump PP toward inflow gate valve 1P. Check valve 5S is disposedbetween inflow gate valve 1S and pump PS on fluid passage 10S. Checkvalve 5S allows a flow of brake fluid in a direction from inflow gatevalve 1S toward pump PS and inhibits a flow of brake fluid in a reversedirection from pump PS toward inflow gate valve 1S.

A discharge side of pump PP is connected to wheel cylinders W/C(FL),W/C(RR) through fluid passage 11P. A discharge side of pump PS isconnected to wheel cylinders W/C(FR), W/C(RL) through fluid passage 11S.Pressure increasing valves 3FL, 3RR corresponding to wheel cylindersW/C(FL), W/C(RR) are disposed on fluid passages 11P. Pressure increasingvalves 3FR, 3RL corresponding to wheel cylinders W/C(FR), W/C(RL) aredisposed on fluid passages 11S. Each of pressure increasing valves 3FL,3RR, 3FR and 3RL is a proportioning valve of a normally open type. Checkvalve 6P is disposed between pump PP and pressure increasing valves 3FL,3RR on fluid passage 11P. Check valve 6P allows a flow of brake fluid ina direction from pump PP toward pressure increasing valves 3FL, 3RR andinhibits a flow of brake fluid in a reverse direction from pressureincreasing valves 3FL, 3RR toward pump PP. Check valve 6S is disposedbetween pump PS and pressure increasing valves 3FR, 3RL on fluid passage11S. Check valve 6S allows a flow of brake fluid in a direction frompump PS toward pressure increasing valves 3FR, 3RL and inhibits a flowof brake fluid in a reverse direction from pressure increasing valves3FR, 3RL toward pump PS.

Fluid passage 11P includes bypass passages 16FL, 16RR which bypasspressure increasing valves 3FL, 3RR, respectively. Check valves 9FL, 9RRare disposed on bypass passages 16FL, 16RR, respectively. Check valves9FL, 9RR allow a flow of brake fluid in a direction from wheel cylindersW/C(FL), W/C(RR) toward pump PP and inhibit a flow of brake fluid in areverse direction from pump PP toward wheel cylinders W/C(FL), W/C(RR).Fluid passage 11S includes bypass passages 16FR, 16RL which bypasspressure increasing valves 3FR, 3RL, respectively. Check valves 9FR, 9RLare disposed on bypass passages 16FR, 16RL, respectively. Check valves9FR, 9RL allow a flow of brake fluid in a direction from wheel cylindersW/C(FR), W/C(RL) toward pump PS and inhibit a flow of brake fluid in areverse direction from pump PS toward wheel cylinders W/C(FR), W/C(RL).

Master cylinder M/C is connected with fluid passages 11P, 11S throughfluid passages 12P, 12S, respectively. Fluid passage 11P is merged withfluid passage 12P between pump PP and pressure increasing valves 3FL,3RR. Fluid passage 11S is merged with fluid passage 12S between pump PSand pressure increasing valves 3FR, 3RL. Outflow gate valves 2P, 2S aredisposed on fluid passages 12P, 12S, respectively. Each of outflow gatevalves 2P, 2S is a normally open type on-off valve. Fluid passages 12P,12S include bypass passages 17P, 17S which bypass outflow gate valves2P, 2S, respectively. Check valves 8P, 8S are disposed on bypasspassages 17P, 17S, respectively. Check valve 8P allows a flow of brakefluid in a direction from master cylinder M/C toward wheel cylindersW/C(FL), W/C(RR) and inhibits a flow of brake fluid in a reversedirection from wheel cylinders W/C(FL), W/C(RR) toward master cylinderM/C. Check valve 8S allows a flow of brake fluid in a direction frommaster cylinder M/C toward wheel cylinders W/C(FR), W/C(RL) and inhibitsa flow of brake fluid in a reverse direction from wheel cylindersW/C(FR), W/C(RL) toward master cylinder M/C.

Reservoirs 15P, 15S are connected with the suction sides of pumps PP, PSthrough fluid passages 14P, 14S, respectively. Check valve 7P isdisposed between reservoir 15P and pump PP on fluid passage 14P. Checkvalve 7P allows a flow of brake fluid in a direction from reservoir 15Ptoward pump PP and inhibits a flow of brake fluid in a reverse directionfrom pump PP toward reservoir 15P. Check valve 7S is disposed betweenreservoir 15S and pump PS on fluid passage 14S. Check valve 7S allows aflow of brake fluid in a direction from reservoir 15S toward pump PS andinhibits a flow of brake fluid in a reverse direction from pump PStoward reservoir 15S.

Wheel cylinders W/C(FL), W/C(RR) are connected with fluid passage 14Pthrough fluid passage 13P. Fluid passage 13P and fluid passage 14P aremerged with each other between check valve 7P and reservoir 15P.Pressure reducing valves 4FL, 4RR each being a normally closed typeon-off valve are disposed on fluid passage 13P. Wheel cylinders W/C(FR),W/C(RL) are connected with fluid passage 14S through fluid passage 13S.Fluid passage 13S and fluid passage 14S are merged with each otherbetween check valve 7S and reservoir 15S. Pressure reducing valves 4FR,4RL each being a normally closed type on-off valve are disposed on fluidpassage 13S.

[Construction of Electromagnetically Actuated Valve]

Referring to FIG. 2 to FIG. 5, a construction of electromagneticallyactuated valve 40 of a first embodiment is explained. FIG. 2 is a crosssection of electromagnetically actuated valve 40 of a normally closedtype. FIG. 3 to FIG. 5 are perspective views of resin member 30 andvalve case 23 which are components of electromagnetically actuated valve40.

As shown in FIG. 2, electromagnetically actuated valve 40 is mountedinto valve mounting hole 32 formed in housing 26 (i.e., a mount memberfor electromagnetically actuated valve 40).

Electromagnetically actuated valve 40 includes solenoid 21 adapted togenerate an electromagnetic force upon being energized, stationary core27 made of a magnetic material, armature 24 (i.e., a movable core or amovable valve body) that is driven by the electromagnetic force, hollowcylindrical valve case 23 (i.e., a thin-walled tubular member) whichserves as a cylinder for armature 24, and resin member 30 having orifice30 a that is opened and closed by plunger 24 a of armature 24.

Solenoid 21 with coil 22 wound thereon is mounted to yoke 31. Stationarycore 27 has a generally cylindrical magnetic body made of iron. Valvecase 23 is formed into a generally tubular shape and made of anon-magnetic material. Valve case 23 has axial open end portions whichare opposed to each other in an axial direction of valve case 23. One ofthe axial open end portions of valve case 23 is bent in a radiallyoutward direction of valve case 23 to thereby form flange portion 23 b.Protrudent portion 23 a is provided on a side of the one axial open endportion of valve case 23. Protrudent portion 23 a is formed by a foldextending in the radially outward direction of valve case 23. Armature24 has spring inserting hole 24 c on one axial end portion thereof andspherical plunger 24 a on the other axial end portion thereof. Aspherical surface of plunger 24 a forms engaging surface 24 b that isbrought into engagement with contact portion 30 b of resin member 30 asexplained later. Coil spring 28 is disposed in spring inserting hole 24c of armature 24 and serves as a first biasing member that biasesarmature 24 toward resin member 30.

Resin member 30 is formed into a generally cup shape with one closed endand includes outer annular wall 30 c defining a generally cylindricalouter surface. Resin member 30 further includes inner annular wall 30 jthat extends from an inner circumferential side of a bottom portion ofresin member 30 toward a side of an open axial end of resin member 30.Outer annular wall 30 c is formed with suction window (or suctionopening) 30 g through which an inside and an outside of outer annularwall 30 c are communicated with each other. Filter 30 h is integrallydisposed in suction window 30 g. In this embodiment, a plurality ofsuction windows 30 g with filters 30 h are disposed in outer annularwall 30 c in circumferentially spaced relation to each other as shown inFIG. 3 to FIG. 5. Resin member 30 is formed by casting a resin materialinto a mold. Resin member 30 may be made of a plastic material. In themolding process, protrudent portion 23 b of valve case 23 is placed inthe mold for resin member 30 and the resin material is cast into themold so as to be coupled to an open axial end portion of resin member30. Thus, protrudent portion 23 b of valve case 23 is insert-molded inthe open axial end portion of resin member 30. Inner annular wall 30 jhas a protrudent axial end portion defining contact portion 30 b (i.e.,a seat portion) of resin member 30 which is brought into contact withplunger 24 a of armature 24. Contact portion 30 b is formed with orifice30 a through which an inside and an outside of resin member 30 arecommunicated with each other. Orifice 30 a extends in an axial directionof resin member 30 and penetrates contact portion 30 b. Orifice 30 a iscommunicated with discharge outlet 30 i that is opened to an outersurface of the bottom portion of resin member 30. Further, contactportion 30 b is formed with annular engaging surface 30 k that isbrought into contact with the spherical surface of plunger 24 a ofarmature 24. Engaging surface 30 k is inclined relative to an axis ofresin member 30 so as to be recessed from a radial outside of engagingsurface 30 k toward orifice 30 a. Inner annular wall 30 j and outerannular wall 30 c are connected with each other through connecting wall30 d. Outer annular wall 30 c, connecting wall 30 d and inner annularwall 30 j cooperate with each other to form the bottom portion of resinmember 30 which has a generally U-shaped section. Connecting wall 30 ddefines inner bottom surface 30 f of resin member 30. Further, innerannular wall 30 j, outer annular wall 30 c and connecting wall 30 dcooperate with each other to define fluid passage 33 therebetween whichallows the brake fluid to enter from suction windows 30 g and flow intoorifice 30 a. Specifically, fluid passage 33 is a space that is formedby an inner circumferential surface of outer annular wall 30 c, an outercircumferential surface of inner annular wall 30 j and inner bottomsurface 30 f of connecting wall 30 d.

Valve mounting hole 32 is a stepped hole and includes larger diameterportion 32 a, intermediate diameter portion 32 b and smaller diameterportion 32 c which are arranged from a side of the opening of valvemounting hole 32 toward an inside of valve housing 26. Fluid passage 10formed in housing 26 is opened into intermediate diameter portion 32 bof valve mounting hole 32. Another fluid passage, not shown, is alsoopened into smaller diameter portion 32 c of valve mounting hole 32.

[Assembly of Electromagnetically Actuated Valve]

First, armature 24 is inserted into valve case 23 integrally formed withresin member 30 from the one end of valve case 23. Coil spring 28 isinserted into spring inserting hole 24 c of armature 24. Subsequently,stationary core 27 is inserted into valve case 23 through the other openend of valve case 23, and then secured to valve case 23 by welding. As aresult, coil spring 28 is disposed between stationary core 27 andarmature 24. Stationary core 27, therefore, is inserted into valve case23 against a biasing force of coil spring 28. That is, coil spring 28 iskept in a compressed state under a condition that stationary core 27 issecured to valve case 23.

The assembled body constituted of valve case 23 with resin member 30,armature 24, coil spring 28 and stationary core 27 is inserted intovalve mounting hole 32. At this time, outer annular wall 30 c of resinmember 30 is press-fitted into smaller diameter portion 32 c of valvemounting hole 32. Specifically, press-fit surface 30 m of outer annularwall 30 c which is located in the vicinity of connecting wall 30 d ispress-fitted to an inner circumferential surface of smaller diameterportion 32 c. In addition, protrudent portion 23 a of valve case 23 isbrought into contact with a step between larger diameter portion 32 aand intermediate diameter portion 32 b of valve mounting hole 32. Inthis state, suction windows 30 g of resin member 30 are exposed tointermediate diameter portion 32 b, and discharge outlet 30 i of resinmember 30 is exposed to smaller diameter portion 32 c. After that,solenoid 21 is mounted to the assembled body together with yoke 31.

[Operation of Electromagnetically Actuated Valve]

A brake fluid is supplied from suction windows 30 g formed in outerannular wall 30 c of resin member 30 into the space between the innercircumferential surface of outer annular wall 30 c and the outercircumferential surface of inner annular wall 30 j. In a case wheresolenoid 21 is in the deenergized state, engaging surface 24 b ofplunger 24 a is kept in contact with engaging surface 30 k of contactportion 30 b of resin member 30 by the biasing force of coil spring 28so that orifice 30 a is held in the closed state. When solenoid 21 isenergized, armature 24 is magnetically attracted and moved toward a sideof stationary core 27 so that engaging surface 24 b of plunger 24 a ismoved apart from engaging surface 30 k of contact portion 30 b of resinmember 30 to thereby open orifice 30 a.

[Function]

In general, an electromagnetically actuated valve necessitates a suctionwindow for sucking brake fluid, a contact portion that comes intocontact with a plunger of an armature, an orifice formed in the contactportion, a discharge outlet from which the brake fluid is dischargedthrough the orifice, and a fluid passage extending from the suctionwindow to the orifice. In a case where these necessary parts areprovided in one member, the member must be formed into a complicatedshape. Therefore, if the member is formed by metal presswork, manyprocesses in the presswork will be necessitated. Although theelectromagnetically actuated valve may be formed using a plurality ofparts, it is necessary to ensure sealability between the suction sideand discharge side of the electromagnetically actuated valve, andtherefore, provide an increased press-fit allowance.

In view of the above-described problems in the conventional art,electromagnetically actuated valve 40 according to the first embodimentis provided with resin member 30 having contact portion 30 b that isbrought into contact with armature 24 to close orifice 30 a. A resinmaterial used as a material of resin member 30 can be readily formedinto a relatively complicated shape by molding. As a result, even resinmember 30 having a complicated shape can be formed by molding through asmall number of steps. Further, since resin member 30 is formed as asingle part, it is not necessary to consider sealability of resin member30, and therefore, provision of the press-fit allowance is not needed.

Further, in electromagnetically actuated valve 40 according to the firstembodiment, resin member 30 is formed into a cup shape including outerannular wall 30 c disposed on a radial outside of contact portion 30 b,and connecting wall 30 d that connects contact portion 30 b and outerannular wall 30 c and forms a bottom portion of cup-shaped resin member30. With this construction, an inside space of cup-shaped resin member30 can be used as fluid passage 33.

In the electromagnetically actuated valve of the conventional art, avalve case is connected with other parts by welding. However, it isdifficult to check whether or not sealability at the welded connectionbetween the valve case and the other parts is ensured. In contrast, inelectromagnetically actuated valve 40 of the first embodiment, the axialend portion of valve case 23 which has protrudent portion 23 b isinsert-molded in the open axial end portion of outer annular wall 30 c.With this construction, sealability between resin member 30 and valvecase 23 can be readily ensured.

Further, in electromagnetically actuated valve 40 according to the firstembodiment, suction windows 30 g are formed in predetermined positionsin outer annular wall 30 c and filters 30 h are integrally disposed insuction windows 30 g. With this construction, it is possible to reducethe number of steps for forming suction windows 30 g and mountingfilters 30 h.

Further, in electromagnetically actuated valve 40 according to the firstembodiment, contact portion 30 b of resin member 30 is formed so as toproject from connecting wall 30 d toward armature 24. With thisconstruction, it is possible to increase a distance between contactportion 30 b and connecting wall 30 d as the bottom portion of resinmember 30 and thereby reduce influence on contact portion 30 b due todeformation at the bottom portion which may be caused when resin member30 is fixed to housing 26.

Further, in electromagnetically actuated valve 40 according to the firstembodiment, outer annular wall 30 c of resin member 30 is press-fittedand fixed to valve mounting hole 32 of housing 26. With thisconstruction, it is possible to suppress transmission of a force tocontact portion 30 b which is applied to outer annular wall 30 c bypress fitting. In addition, sealability between resin member 30 andhousing 26 can be ensured.

Further, in electromagnetically actuated valve 40 according to the firstembodiment, press-fit surface 30 m of outer annular wall 30 c of resinmember 30 which is located in the vicinity of connecting wall 30 d ispress-fitted to the inner circumferential surface of valve mounting hole32 of housing 26. With this construction, it is possible to increase adistance between press-fit surface 30 m and contact portion 30 b.

Further, in electromagnetically actuated valve 40 according to the firstembodiment, valve case 23 has a wall thickness smaller than a wallthickness of resin member 30. Since electromagnetically actuated valve40 must be configured to generate a magnetic field between solenoid 21,stationary core 27 and armature 24, valve case 23 disposed betweensolenoid 21 and armature 24 is made of a non-magnetic material so as toinhibit generation of an undesired magnetic field between other parts.If valve case 23 made of a non-magnetic material has a relatively largewall thickness, there is a possibility that no magnetic field isgenerated between solenoid 21 and armature 24. For this reason,interruption of the magnetic field between solenoid 21 and armature 24can be avoided by reducing the wall thickness of valve case 23. Further,since press-fit surface 30 m of outer annular wall 30 c of resin member30 which is located in the vicinity of connecting wall 30 d ispress-fitted to the inner circumferential surface of valve mounting hole32 of housing 26 and contact portion 30 b is brought into contact withplunger 24 a, it is desired to provide a high strength of resin member30. The high strength of resin member 30 can be ensured by increasingthe wall thickness of resin member 30.

[Effect]

Electromagnetically actuated valve 40 according to the first embodimenthas the following effects.

(1) Electromagnetically actuated valve 40 includes solenoid 21 with coil22 which generates a magnetic field upon being energized, valve case 23disposed on the inner circumferential side of coil 22 and made of anon-magnetic material, armature 24 that is moved relative to valve case23 in an axial direction thereof so as to open and close a fluid passageby the attraction force that is generated upon energizing coil 22, resinmember 30 having contact portion 30 b that is brought into contact witharmature 24 to close orifice 30 a of contact portion 30 b, and coilspring 28 that always biases armature 24 toward contact portion 30 b.

In the above construction of electromagnetically actuated valve 40, thenumber of steps for forming resin member 30 can be reduced as comparedto the number of steps for forming a resin member of theelectromagnetically actuated valve of the conventional art whichrequires multiple steps of the presswork. This results in reducing thenumber of steps of the manufacturing work of electromagneticallyactuated valve 40. Further, since resin member 30 is formed by a singlepart, provision of sealability is not needed and press-fitting allowancecan be omitted to thereby suppress increase in axial length ofelectromagnetically actuated valve 40. Further, freedom to select amaterial of resin member 30 can be increased, thereby serving for costsaving.

(2) Resin member 30 is formed into a generally cup shape and includesouter annular wall 30 c disposed on an outer circumferential side ofcontact portion 30 b, and connecting wall 30 d that connects contactportion 30 b and outer annular wall 30 c and forms the bottom portion ofcup-shaped resin member 30.

By assembling resin member 30 to a desired position relative to valvecase 23, the inside space of cup-shaped resin member 30 can be used asfluid passage 33. Therefore, it is possible to omit a work of forming afluid passage between suction windows 30 g and orifice 30 a, and therebysuppress the number of steps in the manufacturing work ofelectromagnetically actuated valve 40. Further, resin member 30 isdeformable in a radially outward direction thereof due to high pressurethat is generated within the inside space of resin member 30. As aresult, sealability of resin member 30 relative to valve mounting hole32 of housing 26 can be increased.

(3) The axial end portion of valve case 23 which is formed withprotrudent portion 23 b is insert-molded in the open axial end portionof outer annular wall 30 c.

With this construction, sealability between resin member 30 and valvecase 23 can be readily ensured, thereby increasing the workingefficiency.

(4) Upon molding resin member 30, suction windows 30 g are formed in thepredetermined positions in outer annular wall 30 c of resin member 30and filters 30 h are integrally disposed in suction windows 30 g.

With this construction, the number of steps of a formation work ofsuction windows 30 g and a mounting work of filters 30 h can be reducedto thereby increase the working efficiency.

(5) Contact portion 30 b of resin member 30 is configured to projectfrom connecting wall 30 d toward armature 24.

With this configuration, it is possible to increase a distance betweencontact portion 30 b and connecting wall 30 d as the bottom portion ofresin member 30 and suppress deformation of contact portion 30 b whichmay occur upon press-fitting resin member 30 into valve mounting hole 32of housing 26.

(6) Outer annular wall 30 c of resin member 30 is press-fitted tohousing 26 to thereby fix resin member 30 to housing 26.

With this construction, it is possible to suppress transmission of aforce which is applied to outer annular wall 30 c of resin member 30upon press-fitting to contact portion 30 b, and therefore, preventcontact portion 30 b from suffering from deformation due to the force.Further, sealability between resin member 30 and housing 26 can beensured.

(7) Press-fit surface 30 m of outer annular wall 30 c of resin member 30which is located in the vicinity of connecting wall 30 d is press-fittedto the inner circumferential surface of valve mounting hole 32 ofhousing 26.

With this construction, a distance between press-fit surface 30 m andcontact portion 30 b can be increased to thereby suppress deformation ofcontact portion 30 b.

(8) Valve case 23 has the wall thickness smaller than the wall thicknessof resin member 30.

By forming valve case 23 so as to have the smaller wall thickness, it ispossible to prevent a magnetic field to be generated between armature 24and solenoid 21 from being interrupted and ensure the attraction forceof stationary core 27 which is applied to armature 24. Further, astrength of resin member 30 can be ensured to thereby suppressdeformation of resin member 30.

As discussed above, in a case where electromagnetically actuated valve40 is applied to brake system 20, it is possible to attain downsizing ofbrake system 20 and ensure the reliability.

Referring to FIG. 6, an electromagnetically actuated valve according toa second embodiment is explained, which differs in that the valve caseis press-fitted to the resin member from the first embodiment in whichthe valve case is insert-molded in the resin member. Like referencenumerals denote like parts, and therefore, detailed explanationstherefore are omitted.

[Construction of Electromagnetically Actuated Valve]

FIG. 6 is a cross section taken along an axis of electromagneticallyactuated valve 140. As shown in FIG. 6, valve case 23 ofelectromagnetically actuated valve 140 includes press-fit surface 23 dthat extends along an outer circumference of the one open end portion ofvalve case 23. Press-fit surface 23 d, i.e., an outer circumferentialsurface of the one open end portion of valve case 23, is press-fittedinto the open axial end portion of outer annular wall 30 c of resinmember 30.

[Function]

In an electromagnetically actuated valve of the conventional art, avalve case is connected with other part by welding. It is difficult tocheck whether or not sealability at the welded connection between thevalve case and the other part is ensured. For this reason, inelectromagnetically actuated valve 140 according to the secondembodiment, press-fit surface 23 d of the one open end portion of valvecase 23 is press-fitted to an inner circumferential surface of the openaxial end portion of outer annular wall 30 c of resin member 30. Withthis construction, sealability between resin member 30 and valve case 23can be readily ensured.

[Effect]

Electromagnetically actuated valve 140 according to the secondembodiment has the following effects.

(9) Press-fit surface 23 d (i.e., the outer circumferential surface) ofthe one open end portion of valve case 23 is press-fitted to an innercircumferential surface of the open axial end portion of outer annularwall 30 c of resin member 30.

With this construction, it is possible to readily ensure sealabilitybetween resin member 30 and valve case 23 and enhance the workingefficiency.

Referring to FIG. 7, an electromagnetically actuated valve according toa third embodiment is explained, which differs in provision of anintermediate member disposed between the armature and the resin memberfrom the first embodiment. Like reference numerals denote like parts,and therefore, detailed explanations therefore are omitted. Theelectromagnetically actuated valve according to the third embodiment canbe used as an inflow gate valve disposed on a fluid passage that extendsbetween the master cylinder and the pump.

FIG. 7 is a cross section of the electromagnetically actuated valveaccording to the third embodiment. As shown in FIG. 7,electromagnetically actuated valve 240 is mounted to valve mounting hole32 that is formed in fluid passage 10 within housing 26.Electromagnetically actuated valve 240 includes armature 24 with aspherical or ball-shaped plunger 24 a, intermediate member 25 that isdisposed between armature 24 and resin member 30, and coil spring 29that biases intermediate member 25.

Intermediate member 25 is formed into a generally cup shape by pressworkwhich has a bottom portion and a cylindrical side portion with one endthat is closed by the bottom portion. Intermediate member 25 is disposedin a reversed state so as to cover contact portion 30 b and innerannular wall 30 j of resin member 30. Intermediate member 25 includesannular wall 25 a that forms the cylindrical side portion of cup-shapedintermediate member 25, and contact portion 25 c that forms the bottomportion of cup-shaped intermediate member 25. Contact portion 25 c isbrought into contact with plunger 24 a of armature 24 on one sidethereof and brought into contact with contact portion 30 b of resinmember 30 on an opposite side thereof as explained in detail later.Contact portion 25 c serves as a seat portion that is brought intocontact with plunger 24 a of armature 24. Annular wall 25 a has innercircumferential surface 25 g and open end 25 f that serves as an openend of cup-shaped intermediate member 25. Communication hole 25 h isformed in annular wall 25 a and communicates an inside and an outside ofintermediate member 25. Orifice 25 b is formed in contact portion 25 cand communicates the inside and the outside of intermediate member 25.First engaging surface 25 k is formed on an outer surface of contactportion 25 c so as to surround a periphery of orifice 25 b. Firstengaging surface 25 k is inclined relative to an axis of intermediatemember 25 in such a direction as to be recessed toward orifice 25 b.Second engaging surface 25 m is formed on an inner surface of contactportion 25 c (i.e., on an opposite side of first engaging surface 25 k).Second engaging surface 25 m is inclined relative to the axis ofintermediate member 25 in such a direction as to project from a radialoutside of second engaging surface 25 m toward a radial inside thereof,i.e., toward orifice 25 b.

Orifice 30 a formed in resin member 30 has a diameter larger thanorifice 25 b formed in intermediate member 25. Contact portion 30 b ofresin member 30 has engaging surface 30 p that is inclined relative tothe axis of resin member 30 in such a direction as to project from aradial outside of engaging surface 30 p toward orifice 30 a. Guideportion 30 e for guiding intermediate member 25 is formed by an outercircumferential surface of inner annular wall 30 j. Annular space S isformed between an outer circumferential surface of contact portion 30 band an inner circumferential surface of annular wall 25 a so as tocommunicate with communication hole 25 h. Annular space S serves tofacilitate a flow of brake fluid. Fluid passage 33 is formed as anannular space between an outer circumferential surface of annular wall25 a and the inner circumferential surface of outer annular wall 30 c ofresin member 30.

Coil spring 29 as a second biasing member is disposed between open end25 f of annular wall 25 a of intermediate member 25 and bottom surface30 f of connecting wall 30 d of resin member 30 and biases intermediatemember 25 toward armature 24. Coil spring 29 has a biasing force thatacts on intermediate member 25 toward armature 24 which is smaller thanthe biasing force of coil spring 28 which acts on armature 24 towardintermediate member 25.

Valve mounting hole 32 is a stepped hole and includes larger diameterportion 32 a, intermediate diameter portion 32 b and smaller diameterportion 32 c in the order from a side of the opening of valve mountinghole 32. Fluid passage 10 connected to a side of the master cylinder isopened into a circumferential side surface of intermediate diameterportion 32 b of valve mounting hole 32. Fluid passage 10 connected to aside of the pump is opened into a bottom surface of smaller diameterportion 32 c of valve mounting hole 32.

[Assembly of Electromagnetically Actuated Valve]

Coil spring 29 is mounted onto the outer circumferential surface ofinner annular wall 30 j of resin member 30 connected with valve case 23,and then intermediate member 25 is mounted onto the outercircumferential surface of inner annular wall 30 j of resin member 30.In this state, coil spring 29 is interposed between open end 25 f ofannular wall 25 a of intermediate member 25 and bottom surface 30 f ofconnecting wall 30 d of resin member 30 in a compressed state. Contactportion 30 b of resin member 30 is enclosed with annular wall 25 a ofintermediate member 25. Upon mounting intermediate member 25 onto resinmember 30, inner circumferential surface 25 g of annular wall 25 a isguided by guide portion 30 e of resin member 30.

Next, armature 24 is inserted into valve case 23 which is coupled withresin member 30, intermediate member 25 and coil spring 29, from the oneend of valve case 23. Coil spring 28 is inserted into spring insertinghole 24 c of armature 24. Subsequently, stationary core 27 is insertedinto valve case 23 through the other open end of valve case 23, and thensecured to valve case 23 by welding. As a result, coil spring 28 isdisposed between stationary core 27 and armature 24. Stationary core 27,therefore, is inserted into valve case 23 against a resultant of thebiasing forces of coil spring 28 and coil spring 29. That is, coilspring 28 and coil spring 29 are kept in a compressed state under acondition that stationary core 27 has been secured to valve case 23.

The assembled body constituted of valve case 23 with resin member 30,intermediate member 25, coil spring 29, armature 24, coil spring 28 andstationary core 27 is inserted into valve mounting hole 32. At thistime, outer annular wall 30 c of resin member 30 is press-fitted intosmaller diameter portion 32 c of valve mounting hole 32. Specifically,press-fit surface 30 m of outer annular wall 30 c which is located inthe vicinity of connecting wall 30 d is press-fitted to an innercircumferential surface of smaller diameter portion 32 c. In addition,protrudent portion 23 a of valve case 23 is brought into contact with astep between larger diameter portion 32 a and intermediate diameterportion 32 b of valve mounting hole 32. In this state, suction windows30 g of resin member 30 are exposed to intermediate diameter portion 32b, and discharge outlet 30 i of resin member 30 is exposed to smallerdiameter portion 32 c. After that, solenoid 21 is mounted to theassembled body together with yoke 31.

[Operation of Electromagnetically Actuated Valve]

A brake fluid supplied from the master cylinder is supplied to fluidpassage 33, i.e., the space between the outer circumferential surface ofannular wall 25 a of intermediate member 25 and the innercircumferential surface of outer annular wall 30 c of resin member 30through suction windows 30 g formed in outer annular wall 30 c. In acase where solenoid 21 is in the deenergized state, engaging surface 24d of spherical plunger 24 a and first engaging surface 25 k ofintermediate member 25 are kept in contact with each other so thatorifice 25 b of intermediate member 25 is held in the closed state.Further, in the deenergized state of solenoid 21, second engagingsurface 25 m of intermediate member 25 and engaging surface 30 p ofresin member 30 are kept in contact with each other so that orifice 30 aof resin member 30 is held in the closed state. When solenoid 21 isenergized, armature 24 is magnetically attracted and moved toward a sideof stationary core 27 so that engaging surface 24 d of plunger 24 a ismoved apart from first engaging surface 25 k of intermediate member 25to thereby open orifice 25 b of intermediate member 25. At substantiallythe same time, intermediate member 25 is moved toward the side ofstationary core 27 so that second engaging surface 25 m of intermediatemember 25 is moved apart from engaging surface 30 p of resin member 30to thereby open orifice 30 a of resin member 30. As a result, fluidpassage 10 is kept in an open condition so that the brake fluid in themaster cylinder is supplied to the pump.

[Function]

In electromagnetically actuated valve 240 according to the thirdembodiment, intermediate member 25 is disposed between contact portion30 b of resin member 30 and plunger 24 a of armature 24, and coil spring29 that acts to bias intermediate member 25 toward armature 24 isprovided. Intermediate member 25 is formed with orifice 25 b having aflow passage area smaller than that of orifice 30 a formed in contactportion 30 b. Coil spring 29 has the biasing force smaller than thebiasing force of coil spring 28. Owing to the smaller flow passage areaof orifice 25 b of intermediate member 25 which is brought into contactwith plunger 24 a, the attraction force that acts on armature 24 so asto magnetically attract armature 24 toward stationary core 27 can bereduced.

Further, in electromagnetically actuated valve 240 according to thethird embodiment, contact portion 30 b of resin member 30 is configuredto project from connecting wall 30 d toward armature 24, andintermediate member 25 is disposed so as to cover protrudent contactportion 30 b. With this construction, positioning of intermediate member25 in a radial direction thereof can be attained. Therefore, asufficient axial length of guide portion 30 e of resin member 30 can beensured.

Further, intermediate member 25 is formed by presswork, and firstengaging surface 25 k and second engaging surface 25 m are provided onopposite sides of contact portion 25 c of intermediate member 25. As aresult, intermediate member 25 becomes compact in size.

[Effect]

Electromagnetically actuated valve 240 according to the third embodimenthas the following effects.

(10) Intermediate member 25 is disposed between contact portion 30 b ofresin member 30 and armature 24, and coil spring 29 that biasesintermediate member 25 toward armature 24 is provided. Intermediatemember 25 is formed with a fluid passage (i.e., orifice 25 b) having aflow passage area smaller than that of a fluid passage (i.e., orifice 30a) formed in contact portion 30 b. Coil spring 29 has the biasing forcesmaller than that of coil spring 28 which biases armature 24 towardintermediate member 25.

With this construction, the attraction force that acts on armature 24 soas to magnetically attract and move armature 24 toward stationary core27 can be reduced, and fluid passage 10 can be opened by the reducedattraction force.

(11) Resin member 30 has a cup shape and includes outer annular wall 30c formed on the outer circumferential side of contact portion 30 b andconnecting wall 30 d that connects contact portion 30 b and outerannular wall 30 c with each other and forms the bottom portion ofcup-shaped resin member 30. Further, contact portion 30 b is configuredto project from connecting wall 30 d toward armature 24, andintermediate member 25 is disposed to cover contact portion 30 b, andthereby positioned in place in the radial direction thereof.

With this construction, it is possible to ensure a sufficient length ofguide portion 30 e in the axial direction of resin member 30, andtherefore, stably guide intermediate member 25.

This application is based on a prior Japanese Patent Application No.2009-072350 filed on Mar. 24, 2009. The entire contents of the JapanesePatent Application No. 2009-072350 is hereby incorporated by reference.

Although the invention has been described above by reference to certainembodiments of the invention, the invention is not limited to theembodiments described above. Modifications and variations of theembodiments described above will occur to those skilled in the art inlight of the above teachings. The scope of the invention is defined withreference to the following claims.

What is claimed is:
 1. An electromagnetically actuated valve,comprising: a solenoid on which a coil is wound; a tubular membercomprising a non-magnetic material, the tubular member being disposed onan inner circumferential side of the coil; a movable valve bodycomprising a magnetic material, the movable valve body being movablewithin the tubular member in an axial direction of the tubular member byan attraction force that is generated upon energizing the coil; astationary core secured to the tubular member, the stationary core beingdisposed on one axial end side of the movable valve body; a firstbiasing member disposed between the stationary core and the one axialend side of the movable valve body in a compressed state; a first memberdisposed on the other axial end side of the movable valve body andconfigured to move axially as the movable valve body is moved in theaxial direction of the tubular member, wherein the first membercomprises a first orifice configured to contact the other axial end sideof the movable valve body, a first engaging surface inclined relative toan axis of the first member so as to be recessed toward the firstorifice, the first engaging surface being configured to contact a firstcounterpart engaging surface of the movable valve body, and a secondengaging surface formed on an opposite side of the first engagingsurface and inclined relative to the axis of first member so as toproject from a radial outside of the second engaging surface toward aradial inside thereof; a second biasing member that biases the firstmember toward the movable valve body, the second biasing member having abiasing force smaller than a biasing force of the first biasing member;and a second member comprising a second orifice having a diameter largerthan a diameter of the first orifice of the first member, and a secondcounterpart engaging surface configured to contact the second engagingsurface of the first member, wherein the first member surrounds thesecond counterpart engaging surface of the second member.
 2. Theelectromagnetically actuated valve as claimed in claim 1, wherein thefirst member comprises pressed metal.
 3. The electromagneticallyactuated valve as claimed in claim 1, wherein the first member isgenerally cup shaped, wherein the first member is disposed in a reversedstate so as to cover the second member, wherein the first membercomprises a bottom portion and a cylindrical side portion, the bottomportion of the first member having an outer surface and an inner surfaceopposite to the outer surface, wherein the first orifice is formed inthe bottom portion, the first engaging surface is formed on the outersurface of the bottom portion, and the second engaging surface is formedon the inner surface of the bottom portion.
 4. The electromagneticallyactuated valve as claimed in claim 3, wherein the cylindrical sideportion of the first member is formed with a communication hole thatcommunicates an inside and an outside of the first member.